Phase3D

ATTENTION TO ALL AM USERS! We just published a new case study showcasing how Fringe Inspection™ solved a critical powder dropping issues for one of our aerospace customers. The customer was experiencing frustrating qualification failures with their PBF parts due to inconsistent powder deposition that standard imaging simply could not detect reliably. After implementing our Fringe Inspection™ system, they immediately identified the root cause - powder accumulating on the recoater assembly was dropping onto the build surface during printing. By providing real-time, high-resolution heightmaps of every layer, we helped them implement a simple yet effective solution that reduced their waist by over 90%! This case study demonstrates the power of proactive quality inspection for additive manufacturing. Read the full success story here: https://lnkd.in/dG8hKb4X For all those at AMUG (Additive Manufacturing Users Group) or RAPID + TCT over the coming weeks, come find our team to learn more. #AdditiveManufacturing #QualityControl #FringeInspection #AerospaceManufacturing #3DPrinting

How accurate is accurate enough for measuring in-process anomalies? It’s a question we’ve been tackling at Phase3D, and here’s my take: if something is sticking up 500 microns in the build area, does it really matter if it’s 525 microns or 475 microns? The key is to take action before the anomaly impacts the build.   Using Fringe Inspection, we measured a 500-micron gauge block and found about a 5% relative error across the full plate. While this is well within the tolerance range for identifying actionable anomalies, it highlighted some interesting challenges.   One issue is finding gauge blocks that work well with our system. We currently use a translucent Mitutoyo gauge block to avoid shiny surfaces, but this has its own quirks—our system can even pick up the writing on the back of the block, adding measurement noise, seen below in the bottom right image. The challenge in qualifying our process, as you can see below, the gage block is causing measurement noise because you can read the text on the heightmap.    Ideally, we’d test with something more representative of real AM process issues, like a 100-micron block. However, finding a National Institute of Standards and Technology (NIST)-certified, non-shiny gauge block at this scale has proven tricky.   Does anyone know of a smaller gauge block that fits the bill? I’d love to hear your thoughts!   #AdditiveManufacturing #MeasurementAccuracy  

See Fringe Inspection™ live at 𝐑𝐀𝐏𝐈𝐃 + 𝐓𝐂𝐓 𝟐𝟎𝟐𝟓 in Detroit! Visit us at 𝐁𝐨𝐨𝐭𝐡 𝟏𝟒𝟐𝟔 from April 8-10. Join us for live demos of Fringe Inspection™ on our on-site test rig and experience how real-time measurement is transforming defect detection, process control, and quality assurance across aerospace, defense, medical, and energy industries. Why does this matter? Because in AM, every layer counts. Undetected flaws can derail production, drive up costs, or worse - lead to critical failures. Real-time inspection catches issues the moment they arise, enabling immediate corrections and delivering reliable, high-quality parts with less waste and rework. Stop by Booth 1426 and see how Phase3D is changing the game with data, not just images. #Phase3D #RAPIDTCT #FringeInspection #AdditiveManufacturing #3DPrinting #QualityControl #ProcessMonitoring #DefectDetection #InSituInspection

Exciting news from Phase3D! We’re proud to announce that we’ve been awarded the Illinois SBIR/STTR Phase I Matching Grant, a recognition of our commitment to innovation in additive manufacturing. This funding reinforces our mission to push the boundaries of real-time, in-situ inspection and qualification for metal 3D printing. Winning this award highlights the strength of Chicago’s deep-tech ecosystem, and we’re thrilled to continue growing our company in a city that champions cutting-edge research and small business innovation. A huge thank you to the Illinois Department of Commerce and Economic Opportunity (DCEO) for supporting technology-driven startups like ours. This investment will accelerate our work in advancing manufacturing, quality assurance, and defense applications. Stay tuned for the next steps - exciting things are on the horizon! #Phase3D #AdditiveManufacturing #SBIR #Innovation #ChicagoTech

Today's the day! Join us at 12 PM CT as Andrew Holliday and Niall O'Dowd, PhD reveal how Phase3D is transforming quality control in Additive Manufacturing through real-time inspection. If you’re still relying on post-process checks or image-based monitoring, it’s time to see what’s next. Real-time measurement is reshaping how we detect defects, optimize processes, and ensure part integrity - and we’re excited to show you how. Don’t miss out! There’s still time to register: https://bit.ly/4hZuJc5 #Phase3D #AdditiveManufacturing #3DPrinting #QualityControl #RealTimeMonitoring #Innovation #WebinarDay

In 2022, Phase3D’s CEO, Niall O'Dowd, PhD, and Amy Elliott from Oak Ridge National Laboratory (ORNL) began studying the use of advanced structured light inspection to explore qualification and certifcation of binder jetting additive manufacturing. The work has been summarized in this in-depth piece which highlights the potential of binder jetting to revolutionize manufacturing with inspection. By addressing key challenges like process control and part quality, the article underscores the importance of real-time inspection technologies, like Fringe Inspection™, in accelerating binder jetting’s adoption in industrial production. If you’re curious about the future of additive manufacturing and want to understand binder jetting’s role in shaping the industry, this is a must-read: https://lnkd.in/gmKTcPhe

“The Present State & Future of In-Process Monitoring" - our own Niall O'Dowd, PhD will lead the conversation at AMUG (Additive Manufacturing Users Group) 2025, exploring the future of real-time monitoring alongside other industry experts in this forward-thinking panel, on Wednesday, April 2 at 1:30 PM. They’ll dive into how in-process monitoring is revolutionizing additive manufacturing and where the technology is headed next. A big thank you to Giles Gaskell (AMUG🦕) from Pinnacle X-Ray Solutions for moderating what will be an engaging and insightful session. Niall is looking forward to connecting with fellow AM professionals, exchanging ideas, and driving the conversation on the future of in-process monitoring. Reach out to him directly or drop us a message below if you’re in Chicago! #AMUG2025 #AdditiveManufacturing #Phase3D #3DPrinting #AMInnovation

See Real-Time AM Inspection in Action at RAPID + TCT 2025 Additive manufacturing demands precision. But what if you could detect defects as they happen, before they become costly failures? At RAPID + TCT, we’re showcasing Fringe Inspection™ in real-time with live demos on our onsite test rig. See first hand how real-time measurement is transforming: ✅ Process monitoring – Catch irregularities instantly ✅ Defect detection – Prevent issues before they escalate ✅ Quality control – Meet the highest standards for aerospace, defense, medical, and energy Join us in Detroit, from April 8-10th, at Booth #1426 and experience the future of in-situ inspection. Stop taking pictures. Measure what matters. Be an engineer. #RAPIDTCT #FringeInspection #AdditiveManufacturing #ProcessMonitoring #DefectDetection #QualityControl #3DPrinting

Thank you, Shane Moise, for the kind words, and to UC San Diego for playing such a pivotal role in Phase3D’s journey so far! Niall O'Dowd, PhD's time at UC San Diego was truly transformative, providing access to world-class resources, fostering innovation, and offering an exceptional support system that brought the company’s vision to life. It’s inspiring to reflect on how far Phase3D has come since those early days, and we can't wait to continue pushing the boundaries of real-time quality inspection for additive manufacturing. #Phase3D #AdditiveManufacturing #Innovation #Entrepreneurship #UCSD"

The Future of AM Quality Control is Real-Time Inspection. Relying on post-process inspections or image-based monitoring alone? That’s yesterday’s approach. To truly ensure part integrity in Additive Manufacturing, real-time measurement is the game-changer. It’s about catching defects early, optimizing processes in real time and making smarter, data-driven decisions. Join us on March 26, 2025, at 12 PM CT as Niall O'Dowd, PhD, and Andrew Holliday reveal how Phase3D is revolutionizing in-situ inspection for AM. What they will cover; ✅ The impact of real-time measurement on AM quality control ✅ Why traditional image-based monitoring falls short ✅ How Phase3D is raising the industry standard Be part of the conversation shaping the next era of AM inspection. Register now: https://bit.ly/4hZuJc5 #AdditiveManufacturing #3DPrinting #RealTimeMonitoring #QualityControl #Innovation