Tacit’s Post

Check out our latest publication on Qualitymag.com this month featuring the benefits of modern hybrid metrology systems. #metrology #inspection #qualitycontrol #qualityassurance

🔍 Navigating Precision: The Art and Science of Metrology and Inspection 📏 In the dynamic realm of manufacturing, precision is not just a goal but a cornerstone of excellence. Here's a glimpse into the world of metrology and inspection, where every measurement matters: 1.Precision Perfected: At the heart of metrology lies the pursuit of perfection. From defining limits, fits, and tolerances to mastering linear and angular measurements, precision is not just a goal but a way of life. Every measurement, every angle, every deviation tells a story of quality and craftsmanship. 2.Unveiling the Invisible: Comparators and interferometry shine a light on the invisible, revealing imperfections and deviations with unparalleled clarity. Through meticulous form and finish measurement, engineers uncover the essence of excellence, ensuring that every surface tells a story of quality and precision. 3.Alignment Alchemy: In the world of manufacturing, alignment is the key to perfection. Through rigorous testing methods and alignment techniques, engineers ensure that every component fits seamlessly into the grand design, harmonizing form and function with unparalleled precision 4.Tolerance Tales: Tolerance analysis in manufacturing and assembly is not just a science but an art form. It's about balancing the fine line between perfection and practicality, ensuring that every component fits together like pieces of a puzzle, forming a masterpiece of engineering excellence 5Coordinate-Measuring Machine (CMM) Chronicles: In the digital age, CMMs are the guardians of precision, measuring with unparalleled accuracy and efficiency. Their ability to map coordinates and dimensions with precision and speed unlocks new realms of possibility, shaping industries and pushing the boundaries of innovation. In the relentless pursuit of engineering excellence, metrology and inspection stand as pillars of precision, guiding the way towards a future where quality knows no bounds. Let's continue to push the limits of possibility, measuring, inspecting, and innovating with precision and purpose. #Metrology #Mechnical #Inspection #PrecisionEngineering #EngineeringExcellence 💡

 🔋 Optimizing Battery Cell Manufacturing with Simulation The production of battery cells involves several steps that demand precision and efficiency. Leveraging dynamic simulation, FunctionBay GmbH provides innovative solutions to enhance every stage of this process. Here's a breakdown of the key steps in battery cell manufacturing and how FunctionBay GmbH can optimize them: 1. Slurry Preparation: The process begins with creating a homogeneous mixture of active materials, binders, and solvents. Simulation with Particleworks helps in optimizing the mixing parameters. 2. Coating and Drying: The slurry is then coated onto the current collector. In RecurDyn and Particleworks we are able to simulate the coating process to achieve uniform thickness to prevent defects such as cracking or uneven drying. 3. Calendering: This step involves compressing the coated electrodes to the desired thickness and density. The dynamic simulation tool RecurDyn enables precise control of the calendering pressure and speed, ensuring uniform electrode quality and enhanced battery performance. 4. Cutting: The electrodes are cut to the required dimensions. Simulations ensures that the cutting equipment operates at optimal speed and accuracy. 5. Cell Assembly and Stacking: The cut electrodes are assembled and stacked with separators. Simulation of this step with RecurDyn helps in perfecting the alignment and increased production speed. 6. Electrolyte Filling: The final step involves filling the cells with electrolyte. FunctionBay can help to optimize the filling process to ensure complete wetting of the electrodes while minimizing the risk of leaks and ensuring safety. FunctionBay’s advanced simulation solutions, particularly with their RecurDyn software, provide comprehensive analysis and optimization across these steps. By integrating dynamic system analysis, finite element modeling, and control algorithms, they ensure enhanced process control, reduced defects, and superior battery performance. Explore more about how FunctionBay GmbH can transform your battery cell manufacturing process here: https://lnkd.in/dRvdYRAg #BatteryManufacturing #Simulation #Innovation #FunctionBay #RecurDyn #DynamicSimulation #electromobility #Battery

🎉 How often or not-often should a universal tensile testing machine be calibrated? ✨ Our new article tries to explore this situation, in the context of material testing. ✨ A methodology that involves a combination of two conventional approaches are highlighted in the article. ✨ These approaches are combined, and made available to users in the form of an algorithmic tool, with which the user can interact with the help of a graphical user interface. ✨ Finally, the technique helps users in minimizing risks arising from any deviations in the calibration and therefore avoiding unforeseen costs associated with it. Article link: https://lnkd.in/dhg8xPS3 Project link: https://lnkd.in/eHKEQbna Contact: Shahram Sheikhi, Sharath Peethambaran Subadra, Roy Skaria, Eduard Mayer #testing #mechanical #machine #smart #technology #programming #engineering #science #calibration

❓🔍 Electrochemical Machining (ECM) is essential in industries like aerospace, medical technology, automotive, and energy generation. This process enables the precise machining of hard-to-work materials, producing intricate shapes with excellent surface quality. 💡 Over the years, we have collaborated with many companies where our filter presses have found application in ECM. One notable example is the AQUACHEM GmbH Separationstechnik project in the aerospace industry, where precision is crucial for manufacturing individual aircraft components. Our Smart Filter Presses enable manufacturers to meet the highest quality standards while ensuring efficient and sustainable production processes, particularly for exotic materials with high requirements in terms of crack-free surfaces and quality. Do you want to learn more about ECM principles and applications? Check the whole article 👉 https://lnkd.in/dAFNJ3fS #Roxia #ECM #filtration

How do you use AI to help with Forensic Failure Analysis: Step 4. Will the pressure in a screw compressor force the shafts to be misaligned and by how much? In a screw compressor, particularly a rotary screw compressor, the pressure inside the compressor is balanced by the design of the rotors and the housing. However, several factors can influence the potential for shaft misalignment due to pressure: Axial and Radial Forces: The compression process generates both axial and radial forces on the rotors. These forces must be balanced to prevent misalignment. Modern screw compressors are designed to balance these forces as evenly as possible. Bearing Load: The bearings supporting the shafts must handle the loads generated by the pressure within the compressor. If the bearings are worn or improperly specified, this can lead to misalignment. Thermal Expansion: Differential thermal expansion between the rotor and the housing due to temperature changes can lead to misalignment. Compressors are designed with materials and tolerances to minimize this effect. Mechanical Wear and Tolerances: Over time, mechanical wear can lead to increased clearances and potential misalignment. Proper maintenance and adherence to tolerances during manufacturing are critical. Lubrication: Adequate lubrication is essential to minimize friction and wear. Inadequate lubrication can lead to increased friction, heat, and ultimately misalignment. To determine the exact amount of misalignment due to pressure in a specific screw compressor, detailed analysis and modeling are required. This would involve considering the compressor's design specifications, operating conditions, and material properties. In general, screw compressors are designed to handle internal pressures without significant misalignment. However, if you are experiencing issues with misalignment, it may be due to other factors such as bearing wear, thermal expansion, or improper maintenance rather than the internal pressure alone. For a more precise analysis, consulting the compressor's manufacturer or conducting a detailed engineering study would be necessary.

𝗘𝘅𝗵𝗶𝗯𝗶𝘁𝗼𝗿 𝗦𝗻𝗲𝗮𝗸 𝗣𝗿𝗲𝘃𝗶𝗲𝘄: Weil Technology GmbH Weil Technology GmbH has the competence in the manufacturing process of bipolar plates is laser cutting and welding – for prototypes and series production. With several partners they offer the complete line for efficient production of fuel cells. Their patented welding module for the production of metallic bipolar plates achieves very high absolute welding speeds of 1 m/s with process reliability and a large available working area. This makes it possible to realize annual production volumes of several million units. The intelligent „butterfly weld“ welding sequence enables optimum symmetrical heat input. The static structure between the optics and clamping technology guarantees maximum contour accuracy and reproducibility. Based on the series modules, they also offer prototype production from contour cutting of individual plates using lasers, laser welding of the bipolar plates, and the design and manufacture of the clamping device. This ensures guaranteed process reliability. Together with their partners VON ARDENNE and ZELTWANGER they offer an interface-coordinated production line in the GERMAN FUEL CELL COOPERATION where all relevant process steps – laser welding, leak testing and coating – are combined. Want to learn more? ⏩ Come and see the Weil Teechnology team at their booth 4E30 on 8 and 9 October 2024. Image rights: ©Weil Technology GmbH

🌟 Why Metrology Matters: 1. Accuracy in Measurement: Metrology ensures that measurements are precise and consistent, which is essential for maintaining quality and meeting regulatory standards. 2. Innovation Support: By providing reliable data, metrology fosters innovation in research and development, enabling the creation of new technologies and improvements in existing ones. 3. Operational Excellence: Regular calibration and validation of equipment reduce downtime and enhance operational efficiency, contributing to overall productivity. As we continue to push the boundaries of technology and manufacturing, metrology remains central to achieving our goals. Let’s celebrate the expertise of metrologists who ensure that every measurement counts and every product meets its promise. 🚀🔍 #Metrology #PrecisionMeasurement #QualityControl #Innovation #Engineering #Calibration #mitutoyo #precision

Product Characteristics Thickness: 1-2 nm Flake Diameter: D50=10 μm Number of Layers: 1-7 (more than 91.8% are below 5 layers) Purity: 99.95% Conductivity: 6.85×10⁴ S/m Technical Parameters Item Unit Technical Parameters Testing Method Thickness nm 1-2 AFM Flake Diameter μm D50=10 Laser Particle Size Analyzer and SEM Number of Layers layers 1-7 (more than 91.8% are below 5 layers) TEM and AFM Purity % 99.95% Carbon Analysis Conductivity S/m 6.85×10⁴ Conductivity Meter Production Method: Supercritical Exfoliation Method https://lnkd.in/gjSF2TZn

𝐂𝐫𝐚𝐜𝐤 𝐃𝐞𝐭𝐞𝐜𝐭𝐢𝐨𝐧 𝐌𝐢𝐜𝐫𝐨𝐬𝐜𝐨𝐩𝐞 𝐌𝐚𝐫𝐤𝐞𝐭 𝐑𝐞𝐩𝐨𝐫𝐭: 𝐈𝐧𝐬𝐢𝐠𝐡𝐭𝐬, 𝐓𝐫𝐞𝐧𝐝𝐬, 𝐚𝐧𝐝 𝐅𝐨𝐫𝐞𝐜𝐚𝐬𝐭𝐬 𝟐𝟎𝟐𝟒 𝐭𝐨 𝟐𝟎𝟑𝟑 The Crack Detection Microscope Market refers to the industry involved in the manufacturing, distribution, and sales of specialized microscopes designed for detecting and analyzing cracks or defects in materials. These microscopes are equipped with high-resolution imaging capabilities and often employ various techniques such as optical microscopy, electron microscopy, or ultrasonic inspection to identify cracks, flaws, or other imperfections in materials such as metals, ceramics, plastics, and composites. The market for crack detection microscopes serves a wide range of sectors including aerospace, automotive, electronics, manufacturing, and materials science where ensuring the structural integrity of components is critical for safety, reliability, and performance. Industries rely on these microscopes for quality control, failure analysis, research, and development purposes. Key factors driving the growth of the crack detection microscope market include increasing demand for non-destructive testing (NDT) techniques, stringent quality standards across industries, advancements in microscopy technology enabling higher resolution and faster analysis, and a growing emphasis on preventive maintenance and early defect detection to minimize downtime and costs. ✅ 𝐂𝐥𝐢𝐜𝐤 𝐇𝐞𝐫𝐞 𝐭𝐨 𝐆𝐞𝐭 𝐒𝐚𝐦𝐩𝐥𝐞 𝐑𝐞𝐩𝐨𝐫𝐭: https://lnkd.in/giQQRrKU Market Segmentations: #Company • Controls Group North America (CGNA) • ELE International • Humboldt Mfg. Company • Matest • Utest Material Testing Equipment • Avongard Ltd • Elcometer Inspection Equipment • Germann Instruments A/S #Type • 40x • 60x • 100x • Other Magnification #Application • Large Enterprises • Small Contractor 📌Stringent Datalytics - Retails and Consumer #CrackDetection #MicroscopeMarket #NDT #IndustrialInspection #QualityControl #MaterialScience #DefectDetection #Manufacturing #Engineering #Innovation #TechnologyTrends #MarketAnalysis #ResearchReport #IndustryInsights #FutureOfManufacturing